The Uptime Wind Energy Podcast
The Uptime Wind Energy Podcast
Allen Hall, Rosemary Barnes, Joel Saxum & Phil Totaro
IWTG Consulting Addresses Turbine Failures
24 minutes Posted Jul 10, 2025 at 6:12 am.
] it's been tough for a lot of people I've talked to. 
] someone calls Alan Ryan's like, Hey, have you heard about this thing with this model?
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Jon Zalar, founder of IWTG Consulting, discusses the challenges of wind turbine maintenance, emphasizing the rise in turbine failures and the importance of root cause analysis (RCA). Proactive maintenance, proper documentation, and expert consultation will help to mitigate issues and ensure turbine efficiency.
Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard's StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes' YouTube channel here. Have a question we can answer on the show? Email us!
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Allen Hall 2025: Jon, welcome to the program. 
Jonathan Zalar: Thanks for having me, 
Allen Hall 2025: Jon. Let's start with the reality facing wind farmer operators today. What's the core problem when it comes to turbine failures? 
Jonathan Zalar: There's been a larger number than they probably experienced like five years ago. I think, um, you know, the volume of turbines out there and some of the bigger issues that, you know, people are seeing in the last two to three years has made owning a wind farm a little more challenging than before.
Um, you know, between blade issues, bolted joint issues, shoes, and. Overall, like o operations, right? It's been tougher to keep these turbines up and running, you know, manpower's an issue, getting people out there to go fix stuff. It's, [
Joel Saxum: Do you think this is a, a partial result of like, um, okay, so what we're, you know, on the podcast in the last few years, we've always been talking about, oh, there's all kinds of models coming out and there's this, this manufacturer can put out this many different variations and all these things, and now.
Now we're getting to the age where that family, that group of turbines that, I guess it's kind, I'm looking at it like a class, right? That class of, that, those years of turbines are now getting to the stage where they're out of warranty and they're coming into, some people are taking, you know, ISPs taking, um, maintenance of them or an owner operator taking maintenance over from the OEM.
And all of a sudden now there's these issues popping up and different things that we're, we're kind of in this. Um, like a swamp of problems with a lot of different models. So, uh, yeah, like you said, we've we're, we talked a little bit off air here about RCAs and how to fix things and looking at serial defects and stuff, but it's just like, it seems like every other week [
And it's like, man, 
Jonathan Zalar: another one.